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Digital Robot 2000C

Introduction
Parameters
Details
Technical Data

Digital Robot 2000C is designed for the growing demand of in-line production from digital printer to perfect bound books. The in-line production features new level of automation and touchless workflow, short changeover time for various binding formats, interchangeable EVA and PUR system (option), greatly improving production effeciency and saving labor cost.

 

Flexible modular design for Digital Robot 2000C mainly includes vertical turning module, robot arm, Digital Robot 2000C binder, book stacker, DT-30 digital three-knife trimmer and conveyor. 

 

Digital Robot 2000C provides smart connectivity to various types of digital printer and paper processing system. It is capable to in-line connect with HP, Kodak, Canon, Ricoh and other different brands of Digital Printer to achieve a fully automated Digital Production Line, which offers a seamless workflow with maximum variability and flexibility. 

 

Outstanding Features:

  • Seamless and Touchless Workflow: Digital Robot 2000C is capable of seamless integrating with different types of digital printers to achieve a fully automatic digital production line.
  • Fast Automatic Changeover: Automatic job changeover can be accurately completed down to 15s for book thickness and book formats change.
  • High Production Efficiency: With maxium production speed of 1,500 books/hour and easy operation, the automatic production line greatly improve production efficiency and save labor force.
  • Optional PUR Gluing Station: User-oriented moveable glue tank design allows easy changeover between EVA and PUR glue application system in just minutes.

 

Machine Layout

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Vertical Turning Module and Robot Arm 
The vertical turning module is to automatically feed the book blocks from upstream, and turn vertically the lay-flat book blocks. Then the upright book blocks are transported smoothly in the feeding channel, and finally the intelligent robot arm will feed the book blocks and transfer into the binder clamp one by one.
 

Vertical Turning Module 

  • At the in-feed section, there are two guides to make the book blocks in good alignment. 
  • All setups are automatically and accurately controlled by step motor systems according to the book block thickness and format.

Robot Arm

  • ntelligent Robot Arm controlled by servo motor can automatically and precisely feed the book blocks.
  • Integrated book thickness measuring system enables effective book production. 

Digital Robot 2000C Perfect Binder
New Level of Intelligence Brings Best-in-Class Binding Quality
Digital Robot 2000C Perfect Binder is a fully automated four-clamp perfect binder with maximum mechanical speed of 1,500 cycles per hour. As part of seamless production line from printing to perfect bound books, it features high automation, smart connectivity and new level of flexibility. 
 

Central Control System

Icon-based touch screen serves as a central control and monitor system of all modules, 99 jobs can be stored in memory for easy job recall and set up by two methods:

  • Inputing required book format on the touch screen.
  • Barcode scanning system is offered as option.

Book Feeding Station

  • Book clamp opening width is adjusted automatically according to book block thickness.
  • Vibration unit aligns the book block precisely.
  • Book feeding station height is adjustable based on production requirement.

Milling Station

  • Integrated milling, notching, brushing for optimal gluing application, milling depth from 0-3mm. 
  • Milling opening width is automatically adjusted. 
  • Milling station can be lowered for thread-sewn products.

Spine Gluing Station

  • The spine glue length and thickness are adjusted automatically and accurately.  
  • Interchangeable gluing system allows easy and quick changerover between EVA and PUR.

Side Gluing Station

  • Two large application discs ensure even side glue application.
  • The side gluing discs are adjusted automatically according to the book thickness.

Cover Feeding Station

  • Side gauges are adjusted automatically according to cover format.
  • Scoring position is adjusted automatically according to book thickness.
  • Intergrated cover detecting systems for double-feed, miss-feed and jam.

Nipping Station

  • Strong and rigid nipping mechanism precisely and firmly creates square spines and sharp corners.
  • The opening width of nipping plates and side gauges are adjusted automatically. 

Innovative Soft Book Lay-Down System 

  • Work as an auto-lift conveyor to receive and transport bound books gently.
  • Maximally protect book spine from deformation. 

 
DT-30 Digital Three Knife Trimmer  
Shorter Changeover Time, Better Trimming Effect
As JMD latest innovation for the growing demand of fully automatic trimmer, DT-30 Digital Three Knife Trimmer is especially suitable for both off-line and in-line efficient book production. It features higher automation degree, greater trimming accuracy, easier operation mode, which can fulfill all your requirements for short runs and on-demand production. 
 

User-friendly HMI

Icon-based touch screen serves as a central control and monitor system, 56 trimming jobs can be memorized and be retrieved for quick changeover. 

2 methods can be taken for parameter setting. 

  • Inputting the untrimmed sized and trimmed size on the touch screen. 
  • Barcode scanning offered optional. 

Untrimmed Books Push-In Unit

  • When untrimmed book piles are delivered to the in-feed section, it will be precisely positioned and pushed into the trimmer. 
  • Thanks to the servo motor drive, the stroke and push-in speed of untrimmed books to the trimming section is automatic adjusted.

Pressing Unit

  • Driven by servo motor ensures precise and accurate trimming. 
  • The height is self-adaptive to the detected thickness of book pile. 

Trimming Section

  • Accurate and precise trimming will be applied to book piles to produce well-trimmed finished books. 
  • Trimming knife is automatically adjusted, and the set-up times have been minimized for improving production efficiency.  

Greater Transmission Parts

Transmission parts and moving parts of DT-30 trimmer employed superior German bearings and components from world-leading supplier. 


Top Quality Electrical Components

All electric components are well-chosen from European leading brands, such as Schneider, CKD and Lenz etc, which provide strong foundation for stable performance of electrical control.


Performance Enhancing Options 
  1. Barcode Reader for Book Block and Cover Sheet Format
  2. Barcode Reader for Matching Book Block and Cover Sheet
  3. Nordosn PUR Nozzle System
  4. JMD PUR Open Glue Tank

 

 

Machine Model Digital Robot 2000C Binder
No. of Clamps 4
Max. Mechanical Speed 1500c/h
Book Block Length (a) 140-320mm
Book Block Width (b) 120-260mm
Book Block Thickness (c) 3-50mm
Cover Length (d) 140-450mm
Cover Width (e) 240-590mm
Power Required 28kw


Machine Model DT-30  
Untrimmed Book Size Min.: 145x105mm
  Max: 370x330mm
Trimmed Book Size  Min.: 140x100mm
  Max: 360x300mm
Trim Height 3-50mm
Mechanical Speed 15-30 Cycles/ Min
Power Required 8.5kw
Machine Weight 2000KG

 

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