Vertical Turning Module and Robot Arm
The vertical turning module is to automatically feed the book blocks from upstream, and turn vertically the lay-flat book blocks. Then the upright book blocks are transported smoothly in the feeding channel, and finally the intelligent robot arm will feed the book blocks and transfer into the binder clamp one by one.
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Vertical Turning Module
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At the in-feed section, there are two guides to make the book blocks in good alignment.
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All setups are automatically and accurately controlled by step motor systems according to the book block thickness and format.
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Robot Arm
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Intelligent Robot Arm controlled by servo motor can automatically and precisely feed the book blocks.
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Integrated book thickness measuring system enables effective book production.
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Digital Robot 2000C Perfect Binder
New Level of Intelligence Brings Best-in-Class Binding Quality
Digital Robot 2000C Perfect Binder is a fully automated four-clamp perfect binder with maximum mechanical speed of 1,500 cycles per hour. As part of seamless production line from printing to perfect bound books, it features high automation, smart connectivity and new level of flexibility.
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Central Control System
Icon-based touch screen serves as a central control and monitor system of all modules, 99 jobs can be stored in memory for easy job recall and set up by two methods:
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Inputing required book format on the touch screen.
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Barcode scanning system is offered as option.
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Book Feeding Station
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Book clamp opening width is adjusted automatically according to book block thickness.
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Vibration unit aligns the book block precisely.
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Book feeding station height is adjustable based on production requirement.
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Milling Station
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Integrated milling, notching, brushing for optimal gluing application, milling depth from 0-3mm.
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Milling opening width is automatically adjusted.
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Milling station can be lowered for thread-sewn products.
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Spine Gluing Station
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The spine glue length and thickness are adjusted automatically and accurately.
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Interchangeable gluing system allows easy and quick changerover between EVA and PUR.
Side Gluing Station
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Two large application discs ensure even side glue application.
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The side gluing discs are adjusted automatically according to the book thickness.
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Cover Feeding Station
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Side gauges are adjusted automatically according to cover format.
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Scoring position is adjusted automatically according to book thickness.
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Intergrated cover detecting systems for double-feed, miss-feed and jam.
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Nipping Station
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Strong and rigid nipping mechanism precisely and firmly creates square spines and sharp corners.
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The opening width of nipping plates and side gauges are adjusted automatically.
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Innovative Soft Book Lay-Down System
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Work as an auto-lift conveyor to receive and transport bound books gently.
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Maximally protect book spine from deformation.
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DT-30 Digital Three Knife Trimmer
Shorter Changeover Time, Better Trimming Effect
As JMD latest innovation for the growing demand of fully automatic trimmer, DT-30 Digital Three Knife Trimmer is especially suitable for both off-line and in-line efficient book production. It features higher automation degree, greater trimming accuracy, easier operation mode, which can fulfill all your requirements for short runs and on-demand production.
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User-friendly HMI
Icon-based touch screen serves as a central control and monitor system, 56 trimming jobs can be memorized and be retrieved for quick changeover.
2 methods can be taken for parameter setting.
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Inputting the untrimmed sized and trimmed size on the touch screen.
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Barcode scanning offered optional.
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Untrimmed Books Push-In Unit
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When untrimmed book piles are delivered to the in-feed section, it will be precisely positioned and pushed into the trimmer.
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Thanks to the servo motor drive, the stroke and push-in speed of untrimmed books to the trimming section is automatic adjusted.
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Pressing Unit
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Driven by servo motor ensures precise and accurate trimming.
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The height is self-adaptive to the detected thickness of book pile.
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Trimming Section
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Accurate and precise trimming will be applied to book piles to produce well-trimmed finished books.
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Trimming knife is automatically adjusted, and the set-up times have been minimized for improving production efficiency.
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Greater Transmission Parts
Transmission parts and moving parts of DT-30 trimmer employed superior German bearings and components from world-leading supplier.
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Top Quality Electrical Components
All electric components are well-chosen from European leading brands, such as Schneider, CKD and Lenz etc, which provide strong foundation for stable performance of electrical control.
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Performance Enhancing Options
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Barcode Reader for Book Block and Cover Sheet Format
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Barcode Reader for Matching Book Block and Cover Sheet
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Nordosn PUR Nozzle System
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JMD PUR Open Glue Tank
