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Digital Robot 500C

Digital Robot 500C数码机器人
Product description
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Introduction
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Digital Robot 500C is a fully automatic single-clamp perfect binder,which is specially designed for variabe binding production of up to 400 cycles/hour.It features on highly automated workflow, automatic thickness measurement,and exchangeable EVA gluing tank and PUR gluing tank( Option) 

 

Furthermore , tha fast and accurate job changeover can be completed in as short as 5s for changing book thickness and 30s for changing book formats , which makes Digital Robot 500C an ideal post-press solution for short run and print-on-demand digital printing.

 

Automated Book Thickness Measurement:Book thickness is automatically measured by placing the book block into the pneumatic book clamp , which provides greater production efficiency for variable binding formats.

Easy Setup and High Automation:All setups can be done instantly according to the data input on the touch screen , which enables that even low-skilled operators can produce professional quality books.

Independent Cluing Stations:The independent spine gluing station and side gluing station ensures accurate glue application to the spine and two sides of the boo bloc for superior binding quality.

Optional PUR Gluing Station:Changeover between EVA AND PUR gluing application systems can be easily finished in just a few minutes.

Soft Book Lay-down System: The special designed soft boo lay-down system can maximally protect the just bound boo spine from any slight deformation.

 

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Book block feeding station

Vibration is applied to automatically make the book spine in good alignment before milling.

The double activation button and safety light curtain ensure high-safety operation.

 

 

Pneumatic Book clamp

Book clamp is pneumatic control. Book block thickness is automatically measured by placing the book block into the book clamp.

Thickness data automatically begins teh setup of milling ,gluing ,nipping staitons and cover scoring.

 

 

 

 

 

Milling station(Milling,Notching, Brushing)

The opening width of milling pressure plate is automatically adjusted. 

Binding with miling can be easily changed to binding without milling

 

 

 

Moveable EVA Spine Gluing Station

Spine gluing length and thickness are automatically adjusted.

Moveable EVA spine gluing tan can be easily changed by PUR gluing application system.

 

 

 

 
Cover feeding station
 
The side gauges and the cover scoring position are automaticaly  adjusted. 
 
Sensitive double-feed or miss-feed cover detection device ensures accurate feeding of every cover.
   
 

Pneumatic Nipping station

The pneumatic controlled nipping system is automatically adjusted. 

Cover is precisely and firmly nipped with the boo block by the strong nipping mechanism. 

 

Optional Nozzle PUR Gluing System

 

 

Machine Model

Digital Robot 500C

No. of Book Clamp

1

Max. Mechanical Speed

400 cycles/h

Book Block Length(a)

120-360mm

Book Block Width(b)

100-300mm

Book Block Thickness(c)

2-60mm

Cover Length(d)

120-370mm

Cover Width(e)

245-610mm

Cover Thickness

80-400gsm

Max. Milling Depth

3mm

Max. Cover Pile Height

100mm

Max. Power Required

11.5kw

Machine Weight

2000KGS

Machine Dimensions

3100(L)*2200(W)*1700(H)mm

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