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Digital Robot 500C

Introduction
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Technical Data

Digital Robot 500C is a fully automated single-clamp perfect binder with max. speed up to 360 cycles/hour. It features fully automated set-up through touch screen or via barcode scanning, integrated thickness auto-measurement, short changeover time for various binding formats, interchangeable EVA and PUR system (option). Book of one production takes on a new level of convenience and stability.

 

Outstanding Features

  • Integrated Auto Book Thickness Measurement: Simply put the book block in the pneumatic book clamp, book thickness will be automatically measured and the machine will finish all thickness relevant adjustment in just 5 seconds, which provides greater production efficiency for various binding formats.
  • Fast Automatic Changeover: Automatic job changeover can be accurately completed down to 5s for book thickness change and book formats at the fastest speed.
  • Independent Gluing Stations: The independent spine gluing station and side gluing station ensures accurate glue application to the spine and two sides of the book block for superior binding quality. 
  • Optional PUR Gluing Station: User-oriented moveable glue tank design allows changeover between EVA and PUR glue application system in just minutes.
  • Designed for Industrial Production: Digital Robot 500C can run 24 hours x 7 days to assure ulitimate production need, thanks to the robust construction with European high quality standards.

 

Machine Layout:

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Touch Screen Control System

The icon-based 10-inch touch screen enables ease of operation. Inputting required book format and production parameters on the touch screen or via scanning barcode, the set-up will be automatically finished in 30s at the fastest speed. The control system can memorize 99 jobs and be retrieved as requested.


Penumatic Book Clamp

Simply put the book block in the pneumatic book clamps, book thickness will be automatically measured, and all revelvant work steps are set accordingly. The vibration unit aligns the book block precisely before the book clamps close. The double activation button and safety light curtain ensure high-safety operation.


Milling Station

Step motor allows milling station opening width to auto adjust according to the detected thickness.
While Space-saving design integrated milling and notching, brushing. Operator can use switch handle to easily enable and disable milling as needed.

 

 

Moveable EVA Spine Gluing Station

Dual spine gluing rollers guarantee top binding quality. Spine gluing length and thickness are adjusted automatically and accurately. Changeover between EVA and PUR system can be easily completed in minutes.
Independent Side Gluing Station
Opening width of two side gluing rollers is automatically adjusted by step motor. Even and thin side glue is applied by the independent side gluing station with two application discs.

 

 

Cover Feeding Station

Top in-feed cover feeder design significantly reduce drag marks. Cover scoring position is automatically adjusted according to the input thickness; Sensitive double-feed and miss-feed defection device ensure accurate feeding for every cover.


Pneumatic Nipping Station

The pneumatic controlled nipping station can be automatically adjusted at the fastest speed according to the book block thickness. Thanks to the accurate and reliable nipping mechanism, cover can be precisely and firmly nipped with the book block.



Performance Enhancing Options:  

  1. Barcode Reader for Book Block and Cover Sheet Format
  2. Barcode Reader for Matching Book Block and Cover Sheet 
  3. Nordosn PUR Nozzle System 
  4. JMD PUR Open Glue Tank 
Machine Model Digital Robot 500C
No. of Clamps 1
Max. Mechanical Speed 360c/h
Book Block Length (a) 120-360mm
Book Block Width (b)  100-300mm
Book Block Thickness (c) 2-60mm
Cover Length (d) 120-370mm
Cover Width (e) 245-610mm
Power Required 11.5kw

 

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