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Pearls-8000

Product description
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Introduction
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The automatic saddle stitching system Pearls-8000 provides a cost-effective solution from signature gathering, stitching to trimming. The clearly arranged, compact design and central touch screen control allow the machine operator to monitor current production conveniently. Simple operation combined with the space saving layout makes this machine an ideal choice for commercial runs.

 

Easy operation with touch screen control and large viewing windows

Space saving layout with simple operation

Reliable feeding, stitching, and trimming quality

Fast make-ready by position indicators

 


 

Installation Space


      

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Twin Feeder

 

Up to four compact twin feeders with large capacity flat pile hoppers can be equipped to ensure large and consistent output. Signatures with low/high folio laps or even laps in a wide range of formats can be opened by grippers or vacuum system. 1:1 or 1:2 speed modes can be chosen.

   

 

 

        Folder Feeder

 

        After the cover is scored along a predetermined line, it is folded along the scored line, fed onto the gathering chain and transported to the saddle stitcher. 

 
 

        Stitching Section

 

Up to four Deluxe stitching heads can be mounted on the Pearls-8000. Honher stitching heads are offered as an option. During operation the stitching heads are traveling back and forth together with the signatures.

 

 

     

    

      Quality Assurance

 

Thickness inspector guarantees that only complete copies are stitched and trimmed. The signatures monitored as too thick or too thin are not stapled and are rejected for reloading. Optional image recognition detector and missing stitch detector can be equipped.

 

 

     

 

      Three-knife Trimmer

 

The three-knife trimmer is quick and easy to set up using handwheels with position indicators. Products are trimmed precisely and reliably right from the start-up. First the head and foot is trimmed, and then the book is delivered to the front cut knife where a precise side cut is made.

 

 

     

 

      Stream Delivery

 

 

The completely trimmed books are gently carried by the transport belt into the stream delivery process.    

    

 

 

 

Machine Model

Pearls-8000

Max. Mechanical Speed

8000 cycles/h

Max. Untrimmed Book Size(a×b)

365×305mm

Min. Untrimmed Book Size(a×b)

110×85mm

Max. Trimmed Book Size(a×b)

365×300mm

Min. Trimmed Book Size(a×b)

105×65mm

Max. Stitching Thickness(c)

5mm

Power Required

12.5kw

Machine Weight

3,880kg

Machine Dimensions(L×W×H)

8300×4500×1400mm

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