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Challenger-5000 Perfect Binder

Introduction
Parameters
Details
Technical Data

The Challenger-5000 Binding System is an ideal binding solution for small to medium production runs with max. speed up to 5,000 cycles per hour. It features operational convenience, high productivity, flexible changeover for multiple binding methods, and excellent cost/performance ratio.

 

Outstanding Features:

  • High net output at 5000 books/hour with thickness up to 50mm.
  • Position indicators provide user-friendly operation and precise adjustments.
  • Spine preparation with powerful milling motor for top-quality spine forming. 
  • Rigid nipping and cover scoring stations for strong and accurate binding.
  • Europe imported spare parts guarantee strong and consistent performance.
  • Flexible changeover between hotmelt EVA and PUR binding method.

 

Machine Layout:

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15 Book Clamps

All book clamps opening are adjusted at a time. Adjustment is more convenient thanks to the position indicator, which can provide stable and reliable clamping force to ensure high accuracy of each production step.

Two Spine Preparation Stations

Space-saving designed spine preparation stations provide milling, notching, and brushing. Working together with the reliable paper dust extractor, makes sure book spine is well prepared before glue application.

Gluing Application System

The standard configuration includes One Hotmelt Spine Glue Station and One Side Glue Station. The glue voulme in the glue tank are kept in a stable level, since the glue in the pre-melt tank and the glue tank is automatically cycled. Movable gluing stations allow easy changeover between PUR and EVA in mintue

Stream Cover Feeder and Cover Scoring

Flat in-feed design of cover feeder allows stable loading and feeding of large quantity covers. The specially designed dual-axis scoring rollers with large diameter enable straight and nice-looking scoring lines. Position indicator is installed for convenient and precise adjustment.

Nipping station

Thanks to the accurate and reliable cam structure nipping mechanism, cover can be precisely and firmly nipped with the book block.

 

Performance Enhancing Options

  1. Nordosn PUR Nozzle System
  2. JMD PUR Open Glue Tank
Machine Model Challenger-5000
No. of Clamps 15
Max. Mechanical Speed 5000c/h
Book Block Length (a)
140-460mm
Book Block Width (b) 120-270mm
Book Block Thickness (c) 3-50mm
Cover Length (d)
140-470mm
Cover Width (e)
250-640mm
Power Required
55kw
Machine Weight
5800kg
Machine Dimensions 
9950x1900x1500mm

 

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