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Rose-12000 Saddle Stitching Line

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Rose-12000 High-Speed Saddle Stitching System is specially designed and firmly built by employing European top quality standards and using the world's leading stitching technologies. This stitching line is capable to perform a wide range of stitching formats cost-effectively and in a timely manner. It features on high productivity at speeds up to 12,000 cycles per hour with consistently reliable production, which makes it an ideal choice for medium to large runs.

 

Rose-12000 High-Speed Saddle Stitching System is controlled through a large icon-based SIMENS touch screen, all processes are accurately controlled and perfectly finished, from signature gathering, cover folding and feeding, stitching, trimming, and good stitched books delivery. It also employs German Hohner stitching heads and European superior quality spare parts for its key parts, which makes Rose-12000 stable, reliable and durable.

 

 

Outstanding Features:

  • High-speed and high productivity up to 12,000 cycles per hour.
  • Convenient and easy operation through large icon-based SIMENS touch screen.
  • Large range of stitching formats from 120*110mm to 470*315mm.
  • Comprehensive quality control system to ensure reliable and precise stitching.
  • Reject gate for faulty signature to ensure a non-stop production.
  • Compact and robust construction with Hohner stitching heads and superior quality European imported key spare parts

 

Machine Layout:

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Signature Feeders 

All signature feeders can be tilt-back for hand feeding, which makes it possible to realize special signatures gathering. Up to eight compact feeders with large capacity flat pile hoppers can be equipped to ensure large and consistent output. Signatures with low/high folio laps or even laps in a wide range of formats can be opened by grippers or suckers. 1:1 or 1:2 speed change mechanism is available.

 

Reliable Cover Folder Feeder

The cover folder feeder of Rose-12000 can provide high-precision and reliable folded cover feeding. After the cover is scored along a predetermined line, it is folded along the scored line, fed onto the next well gathered book block and then a well gathered book is transported to the saddle stitching station. 

Comprehensive Quality Control System 

The comprehensive quality control system can detect miss-fed, multi-fed, jam, bended-signature, non-stitching, or non-signature, which ensures reliable stitching quality, prefect complete products and reduces production waste significantly.
 

Stitching Section

The stitching section configures two Hohner stitching heads for precise and excellent stitching, which can stitch up to 5mm thickness to meet different requirements. Even small stitching formats down to 120*110mm and big stitching formats up to 470*315mm can be stitched perfectly and durable.
 

Three-knife Trimmer Unit

The three-knife trimmer is quick and easy to set up using hand wheels with position indicators. Smooth transferring and precise positioning of each untrimmed book assure that each book is accurately trimmed, first by the front cut knife, and then the head and the foot.
 

Stream Books Collection Station

Accurately trimmed stitched books are automatically transferred to the stream books collection station. Books can be separated into group by group as per the required quantity for each group.
 

 

Machine Model Rose-12000
Max. Mechanical Speed 12000 c/h
Max. Untrimmed Book Size (a*b) 470*310 mm
Min. Untrimmed Book Size (a*b) 138*105 mm
Max. Trimmed Book Size (a*b) 465*300 mm
Min. Trimmed Book Size (a*b) 130*80 mm
Max. Stitching Thickness (c) 10 mm
Power Required 27 kw
Machine Weght 7500kg
Machine Dimensions 11700*5900*1450 mm

 

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