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Peony-10000 Saddle Stitching Line

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Peony-10000 Saddle Stitching System is JMD's latest innovated saddle stitching solution with maximum mechanical speed of 10,000 cycles per hour. This stitching line is controlled through a large icon-based SIMENS touch screen, all processes are accurately controlled and perfectly finished from signature gathering, stitching, trimming, and good stitched books delivery. It is capable to perform a wide range of stitching formats cost-effectively and in a timely manner, which makes it an ideal choice for medium to large runs. 

 

Outstanding Features:

  • Convenient and easy operation through large icon-based SIMENS touch screen.
  • Large range of stitching formats from 118*90mm to 440*300mm (trimmed book size).
  • High-speed and high productivity up to 10,000 cycles per hour.
  • Precise opening of signatures with sucker or low/high folio gripper system. 
  • Reject gate for faulty signature to ensure a non- stop production.
  • Compact and robust construction with German Hohner stitching heads.
  • Optimal price-performance ratio with reliable feeding, stitching, and trimming quality.

 

Machine Layout:

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User-friendly Touch Screen

lcon-based touch screen serves as a user- friendly human interface, which makes the operation more convenient and easy. 
 

Independent Signature Feeders

Up to eight compact independent feeders with large capacity flat pile hoppers can be equipped to ensure large and consistent output. Signatures with low/high folio laps or even laps in a wide range of formats can be opened by grippers or suckers. 1:1 or 1:2 speed change mechanism is available.
 

Precise Saddle Stitching Station

The stitching section of Peony-10000 configures two Hohner stitching heads for precise and excellent stitching, which can stitch up to 5mm thickness to meet different requirements.The minimum distance between two stitches can be set to 45mm to realize very short spine booklets stitching.

High-Speed Three-knife Trimmer Unit

The three- knife trimmer is quick and easy to set up using hand wheels with position indicators. Smooth transferring and precise positioning of each untrimmed book assure that each book is accurately trimmed, first the head and foot is trimmed and then the book is delivered to the front cut knife where a precise side cut is made.
 

Stream Books Collection Station

Accurately trimmed stitched books are automatically transferred to the stream books collection station. Books can be separated into group by group as per the required quantity for each group. 
 

 

Performance Enhancing Options:

  1. Image Recognition System
  2. Middle Knife for Two-Up Production

 

Machine Model Peony-10000
Max. Mechanical Speed 10000 c/h
Max. Untrimmed Book Size (a*b) 448*310 mm
Min. Untrimmed Book Size (a*b) 156*100 mm
Max. Trimmed Book Size (a*b) 440*300 mm
Min. Trimmed Book Size (a*b) 148*90 mm
Max. Stitching Thickness (c) 10 mm
Power Required
18 kw

 

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