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Pearls-8000 Saddle Stitching Line

Introduction
Parameters
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Technical Data

The Pearls-8000 is a cost effective entry level saddle stitching system from JMD. It can achieve high efficient production at speeds of up to 8,000 cycles per hour with excellent stitching quality. The clearly arranged , compact design and central touch screen control allow the machine operator to monitor current prodution conveniently. Simple operation combined with the space saving layout makes this machine an ideal choice for commercial runs.

 

Outstanding Features:

  • Easy operation with touch screen control and large viewing windows.
  • Space saving layout with simple operation.
  • Reliable feeding, stitching and trimming quality.
  • Fast make-ready by position indicators.
  • Optional image recognition detector and missing stitch detector can be equipped

 

Machine Layout:

 

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Twin Feeder

Up to four compact twin with large capacity flat pile hoppers are equipped to ensure large and consistent output. Signatures with low/high folio laps or even laps in a wide range of formats can be opened by grippers or vacuum system. 1:1 or 1:2 speed change mechanism is available. 
 

Cover Folder Feeder 

After the cover is scored along a predetermined line, it is folded along the scored line, fed onto the gathering chain and transported to the saddle stitcher.
 

Stitching Section 

Deluxe stitching heads are offered as standard configurations. Hohner stitching heads are offered as an option. During operation the stitching heads are travelling back and forth together with the signatures.
 

Quality Assurance

Thickness inspector guarantees only complete booklets are stitched and trimmed. The signatures monitored as too thick or too thin are not stapled and are rejected. The missing stitch detector is offered as standard, and optional image recognition system is available. 
 

 

Three-Knife Trimmer Section 

The three-knife trimmer is quick and easy to set up using handwheels with position indicators. Products are trimmed precisely and reliably right from the start-up. First the head and foot is trimmed, and then the book is delivered to the front cut knife where a precise side cut is made. 

Stream Delivery Section

The completely trimmed books are gently carried by the transport belt into the stream delivery process.

Machine Model Pearls-8000
Max. Mechanical Speed 8000 c/h
Max. Untrimmed Book Size (a*b) 365*305 mm
Min. Untrimmed Book Size (a*b) 110*185 mm
Max. Trimmed Book Size (a*b) 360*300 mm
Min. Trimmed Book Size (a*b) 106*65 mm
Max. Stitching Thickness (c) 10 mm
Power Required 12.5 kw
Machine Weght 3800 kg
Machine Dimensions
8300*4500*1400mm

 

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